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22/11/2007 - Start
The order was placed for the wing kit; plus some extras such as fuel caps; flop tubes; capacitance fuel senders and voltage converters.

 

Preparation

24/11/2007 - General Setup - Purchased some items                               

Delivery & Inventory

15/02/2008 - Wings -
Delivery day and started the unpacking process        
16/02/2008 - Wings - More unpacking and itemising those brown bags       
17/02/2008 - Wings - Completing the cataloguing and storing of parts   

Spars

24/02/2008 - Wings - Countersinking the fuel tank plate nuts                           [5.0hrs]
29/02/2008 - Wings - Some different photos, but no build work today                [0.0hrs]
05/03/2008 - Wings - Riveting the fuel tank plate nuts                                           [1.0hrs]
08/03/2008 - Wings - Yet more nut plates!                                                     [4.0hrs]
09/03/2008 - Wings - Wing access plates                                                        [3.0hrs]
15/03/2008 - Wings - Wing access plates & Alocrom 1200                                 [2.0hrs]
21/03/2008 - Wings - Nut plates & Rear spar prep                                            [3.0hrs]
22/03/2008 - Wings - Main spar tie downs and bell crank brackets                     [5.0hrs]
23/03/2008 - Wings - Right Rear Spar                                                             [5.0hrs]
24/03/2008 - Wings - Rear Spars & Rib preparation                                          [8.0hrs]
05/05/2008 - Wings - Rivet on the doublers to the rear spars                            [3.0hrs]

Ribs
27/03/2008 - Wings - Rib preparation                                                             [4.0hrs]
29/03/2008 - Wings - Yep more ribs                                                               [4.0hrs]
30/03/2008 - Wings - Fluting the ribs                                                              [2.0hrs]
06/04/2008 - Wings - Fluting the ribs...the sequel                                            [3.0hrs]
20/04/2008 - Wings - Drilled ribs for conduit and safe air kit                              [5.0hrs]

Right Wing

06/04/2008 - Wings - First assembly and drilling of right wing skeleton               [2.5hrs]
05/05/2008 - Wings - Rivet on the ribs to the main spar                                   [4.0hrs]
10/05/2008 - Wings - Assembly of wing fixture                                                 [5.0hrs]
17/05/2008 - Wings - Rivet rear spar; hang wing, doubler, cleco on skins            [8.0hrs]
18/05/2008 - Wings - Assemble and trial fit leading edge                                  [4.0hrs]
23/05/2008 - Wings - Match drill wing and leading edge joint plate                      [5.0hrs]
08/06/2008 - Wings - Dimpled all the leading edge and some miscellaneous bits [5.0hrs]
06/07/2008 - Wings - Riveted all the leading edge together                               [5.0hrs]
19/07/2008 - Wings - Countersinking spar and preparing to dimple skins            [5.0hrs]
20/07/2008 - Wings - Dimpling skins and more countersinking                           [7.0hrs]
26/07/2008 - Wings - Dimpled structure, scarf joints                                               [5.0hrs]
24/08/2008 - Wings - Riveting on the leading edge                                          [3.0hrs]
25/08/2008 - Wings - Fitting the fuel tank to the wing                                       [3.0hrs]
01/09/2008 - Wings - Riveting on the top skins                                                [5.0hrs]
04/09/2008 - Wings - Finishing the top skins and wiring conduit                          [5.0hrs]
06/09/2008 - Wings - Flap, Aileron braces and brackets                                     [5.0hrs]
07/09/2008 - Wings - Belcranks and push rods                                                 [5.0hrs]
28/09/2008 - Wings - Flap & Aileron braces and aileron brackets                         [6.0hrs]

Right Wing Ready For Inspection

Right Fuel Tank

24/05/2008 - Wings - Assemble fuel tank and Z bracket drilling                          [5.0hrs]
26/05/2008 - Wings - Finishing Z bracket drilling, match drilling & tie down hook   [5.0hrs]
27/05/2008 - Wings - Joint plate; stiffeners; angle bracket and more drilling!       [5.0hrs]
28/05/2008 - Wings - Countersinking, inspection plate; flop tube                        [7.0hrs]
29/05/2008 - Wings - Fuel cap and drain fittings                                                [2.0hrs]
30/05/2008 - Wings - All the necessary pipe work and hang-up guides                 [3.0hrs]
01/06/2008 - Wings - Completing the inboard rib and some wiring                      [5.0hrs]
21/06/2008 - Wings - Dimpled all the ribs and tank skin                                    [5.0hrs]
22/06/2008 - Wings - Started riveting the stiffeners to the skin                           [1.5hrs]
26/06/2008 - Wings - Finished riveting the stiffeners to the skin                          [3.0hrs]
28/06/2008 - Wings - Attached drain valve and the fuel cap to the skin                [2.0hrs]
29/06/2008 - Wings - Started riveting the ribs to the skin                                   [4.0hrs]
05/07/2008 - Wings - More riveting the ribs to the skin                                      [5.0hrs]
12/07/2008 - Wings - End rib and pipe work                                                      [5.0hrs]
13/07/2008 - Wings - Fuel gauge wiring and checking                                        [5.0hrs]
27/07/2008 - Wings - Installing flop tube and deeper countersinks                      [2.0hrs]
02/08/2008 - Wings - Rear baffle and brackets                                                 [4.0hrs]
09/08/2008 - Wings - Leak testing and fixing leaks                                           [3.0hrs]
16/08/2008 - Wings - Its still leaking                                                               [2.0hrs]
25/08/2008 - Wings - Decided to seal the BNC connector up once fitted                [1.0hrs]
 

Left Wing

06/04/2008 - Wings - First assembly of left wing skeleton                                    [1.0hrs]
20/04/2008 - Wings - Match drilled left wing skeleton                                          [1.5hrs]

Ailerons

29/07/2008 - Wings - Stiffeners                                                                         [6.0hrs]
03/08/2008 - Wings - Drilling, deburring and dimpling stiffeners to skins               [4.0hrs]
17/08/2008 - Wings - Riveting stiffeners to skins and forming trailing edges          [6.0hrs]
22/08/2008 - Wings - Final drilling and countersinking of left aileron                     [4.0hrs]
24/08/2008 - Wings - Final drilling and countersinking of right aileron                   [4.0hrs]
21/09/2008 - Wings - Didn't think and started riveting left aileron                         [2.0hrs]
28/09/2008 - Wings - Aileron skeletons riveted                                                   [2.0hrs]

Ailerons Ready For Inspection

Flaps

10/08/2008 - Wings - Making a start on both flaps                                              [6.0hrs]
25/08/2008 - Wings - Started the process of riveting the both flaps together         [3.0hrs]
07/09/2008 - Wings - Started riveting the right flap                                            [1.0hrs]
21/09/2008 - Wings - Riveted the right & left flap                                               [7.0hrs]

Flaps Ready For Inspection

 


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 

 

 

Wings not finished yet.
 
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